Average Temperature rise of chip from Secondary Deformation within boundary condition Solution

STEP 0: Pre-Calculation Summary
Formula Used
Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness))
θf = θmax/(1.13*sqrt(R/l0))
This formula uses 1 Functions, 4 Variables
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Max Temp in Chip in Secondary Deformation Zone - (Measured in Celsius) - Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach.
Thermal Number - Thermal number is the thermal number of the metal cutting.
Length of Heat Source per Chip Thickness - Length of heat source per chip thickness is defined as the ratio of heat source divided by the chip thickness(lf /ao ).
STEP 1: Convert Input(s) to Base Unit
Max Temp in Chip in Secondary Deformation Zone: 669 Celsius --> 669 Celsius No Conversion Required
Thermal Number: 41.5 --> No Conversion Required
Length of Heat Source per Chip Thickness: 0.9 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
θf = θmax/(1.13*sqrt(R/l0)) --> 669/(1.13*sqrt(41.5/0.9))
Evaluating ... ...
θf = 87.1856240887919
STEP 3: Convert Result to Output's Unit
87.1856240887919 Kelvin -->87.1856240887919 Degree Celsius (Check conversion here)
FINAL ANSWER
87.1856240887919 87.18562 Degree Celsius <-- Average Temp Rise of Chip in Secondary Shear Zone
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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6 Temperature Rise Calculators

Average Temperature Rise of Material under Primary Deformation Zone
Go Average Temperature Rise = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Average Temperature rise of chip from Secondary Deformation
Go Average Temp Rise of Chip in Secondary Shear Zone = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Average Temperature rise of chip from Secondary Deformation within boundary condition
Go Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness))
Maximum Temperature rise in Chip in Secondary deformation zone
Go Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness)
Temperature Rise of Material in Secondary Deformation Zone
Go Temperature Rise in Secondary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Primary Deformation-Initial Workpiece Temperature
Temperature rise of material in primary deformation zone
Go Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature

Average Temperature rise of chip from Secondary Deformation within boundary condition Formula

Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness))
θf = θmax/(1.13*sqrt(R/l0))

What is Average Temperature rise of chip from secondary deformation?

The Average Temperature rise of the chip from secondary deformation is defined as the average temperature rise of the chip in the secondary deformation zone.

How to Calculate Average Temperature rise of chip from Secondary Deformation within boundary condition?

Average Temperature rise of chip from Secondary Deformation within boundary condition calculator uses Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness)) to calculate the Average Temp Rise of Chip in Secondary Shear Zone, The Average Temperature rise of chip from secondary deformation within boundary condition is defined as the average temperature rise of the chip in the secondary deformation zone. Average Temp Rise of Chip in Secondary Shear Zone is denoted by θf symbol.

How to calculate Average Temperature rise of chip from Secondary Deformation within boundary condition using this online calculator? To use this online calculator for Average Temperature rise of chip from Secondary Deformation within boundary condition, enter Max Temp in Chip in Secondary Deformation Zone max), Thermal Number (R) & Length of Heat Source per Chip Thickness (l0) and hit the calculate button. Here is how the Average Temperature rise of chip from Secondary Deformation within boundary condition calculation can be explained with given input values -> 87.18562 = 942.15/(1.13*sqrt(41.5/0.9)).

FAQ

What is Average Temperature rise of chip from Secondary Deformation within boundary condition?
The Average Temperature rise of chip from secondary deformation within boundary condition is defined as the average temperature rise of the chip in the secondary deformation zone and is represented as θf = θmax/(1.13*sqrt(R/l0)) or Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness)). Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach, Thermal number is the thermal number of the metal cutting & Length of heat source per chip thickness is defined as the ratio of heat source divided by the chip thickness(lf /ao ).
How to calculate Average Temperature rise of chip from Secondary Deformation within boundary condition?
The Average Temperature rise of chip from secondary deformation within boundary condition is defined as the average temperature rise of the chip in the secondary deformation zone is calculated using Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness)). To calculate Average Temperature rise of chip from Secondary Deformation within boundary condition, you need Max Temp in Chip in Secondary Deformation Zone max), Thermal Number (R) & Length of Heat Source per Chip Thickness (l0). With our tool, you need to enter the respective value for Max Temp in Chip in Secondary Deformation Zone, Thermal Number & Length of Heat Source per Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Average Temp Rise of Chip in Secondary Shear Zone?
In this formula, Average Temp Rise of Chip in Secondary Shear Zone uses Max Temp in Chip in Secondary Deformation Zone, Thermal Number & Length of Heat Source per Chip Thickness. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Average Temp Rise of Chip in Secondary Shear Zone = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
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