Diameter of crank pin of centre crankshaft for max torque Solution

STEP 0: Pre-Calculation Summary
Formula Used
Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3)
dcp = ((16/(pi*τ))*sqrt((R1v*b1)^2+(R1h*r)^2))^(1/3)
This formula uses 1 Constants, 1 Functions, 6 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Diameter of Crank Pin - (Measured in Meter) - Diameter of crank pin is the diameter of the crank pin used in connecting the connecting rod with the crank.
Shear Stress in Central Plane of Crank Pin - (Measured in Pascal) - Shear stress in central plane of crank pin is the amount of shear stress (causes deformation by slippage along plane parallel to the imposed stress) at the central plane of the crank pin.
Vertical Reaction at Bearing 1 due to Radial Force - (Measured in Newton) - Vertical Reaction at Bearing 1 due to Radial Force is the vertical reaction force on the 1st bearing of the crankshaft because of the radial component of thrust force acting on connecting rod.
Centre Crankshaft Bearing1 Gap from CrankPinCentre - (Measured in Meter) - Centre Crankshaft Bearing1 Gap from CrankPinCentre is the distance between the 1st bearing of a centre crankshaft and the line of action of force on the crank pin.
Horizontal Force at Bearing1 by Tangential Force - (Measured in Newton) - Horizontal Force at Bearing1 by Tangential Force is the horizontal reaction force on the 1st bearing of crankshaft because of the tangential component of thrust force acting on connecting rod.
Distance Between Crank Pin and Crankshaft - (Measured in Meter) - Distance between crank pin and crankshaft is the perpendicular distance between the crank pin and the crankshaft.
STEP 1: Convert Input(s) to Base Unit
Shear Stress in Central Plane of Crank Pin: 20 Newton per Square Millimeter --> 20000000 Pascal (Check conversion here)
Vertical Reaction at Bearing 1 due to Radial Force: 5100 Newton --> 5100 Newton No Conversion Required
Centre Crankshaft Bearing1 Gap from CrankPinCentre: 155 Millimeter --> 0.155 Meter (Check conversion here)
Horizontal Force at Bearing1 by Tangential Force: 6000 Newton --> 6000 Newton No Conversion Required
Distance Between Crank Pin and Crankshaft: 80 Millimeter --> 0.08 Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
dcp = ((16/(pi*τ))*sqrt((R1v*b1)^2+(R1h*r)^2))^(1/3) --> ((16/(pi*20000000))*sqrt((5100*0.155)^2+(6000*0.08)^2))^(1/3)
Evaluating ... ...
dcp = 0.0617540755787459
STEP 3: Convert Result to Output's Unit
0.0617540755787459 Meter -->61.7540755787459 Millimeter (Check conversion here)
FINAL ANSWER
61.7540755787459 61.75408 Millimeter <-- Diameter of Crank Pin
(Calculation completed in 00.004 seconds)

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Shri Govindram Seksaria Institute of Technology and Science (SGSITS ), Indore
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8 Design of Crank Pin at Angle of Maximum Torque Calculators

Diameter of crank pin of centre crankshaft for max torque
Go Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3)
Shear stress in crankpin of centre crankshaft for max torque
Go Shear Stress in Central Plane of Crank Pin = (16/(pi*Diameter of Crank Pin^3))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2)
Diameter of crank pin of centre crankshaft for max torque given bending and torsional moment
Go Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Bending Moment at Central Plane of Crankpin^2)+(Torsional Moment at Central Plane of Crankpin^2)))^(1/3)
Shear stress in crankpin of centre crankshaft for max torque given bending and torsional moment
Go Shear Stress in Central Plane of Crank Pin = (16/(pi*Diameter of Crank Pin^3))*sqrt((Bending Moment at Central Plane of Crankpin^2)+(Torsional Moment at Central Plane of Crankpin^2))
Bending moment at central plane of crank pin of centre crankshaft at max torque
Go Bending Moment at Central Plane of Crankpin = Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre
Torsional moment at central plane of crank pin of centre crankshaft at max torque
Go Torsional Moment at Central Plane of Crankpin = Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft
Length of crank pin of centre crankshaft for max torque given allowable bearing pressure
Go Length of Crank Pin = (Force on Connecting Rod)/(Diameter of Crank Pin*Bearing Pressure in Crank Pin)
Bearing pressure at crank pin bush of centre crankshaft for max torque
Go Bearing Pressure in Crank Pin = Force on Connecting Rod/(Diameter of Crank Pin*Length of Crank Pin)

Diameter of crank pin of centre crankshaft for max torque Formula

Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3)
dcp = ((16/(pi*τ))*sqrt((R1v*b1)^2+(R1h*r)^2))^(1/3)

Connecting Rod

The main function of a connecting rod is to form a link between a piston and crankshaft. A small end of the connecting rod is connected to the piston with a gudgeon pin and the big end is separated into two parts for ease of assembly with a crankpin. The two parts of the big end are the bearing cap and big end housing. Both are being bolted together. This is done for ease of assembly of connecting rod with a crankpin. To supply oil to the big end, the oil hole is drilled from the big end.

Crank Pin for Different Engines

In a single-cylinder engine, straight engine, or flat engine, each crankpin normally serves just one cylinder. This results in a relatively simple design and it is the cheapest to produce. Most V engines have each pair of cylinders sharing a crankpin. This usually requires an offset between the cylinders in each bank, resulting in a simple connecting rod design. If a cylinder offset is not used, then the connecting rods must be articulated or forked at the big end. Forked connecting rods are mainly used in V-twin motorcycle engines, but in the past were found on a number of automobile and aero engines, such as the Rolls-Royce Merlin aero engine of the WWII era. Radial engines use a more complicated version of articulated connecting rods, where a single "master" connecting rod is attached to the single crankpin (one for each row in multi-row designs), and smaller bearings for each of the corresponding cylinders machined into the big end of the master rod.

How to Calculate Diameter of crank pin of centre crankshaft for max torque?

Diameter of crank pin of centre crankshaft for max torque calculator uses Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3) to calculate the Diameter of Crank Pin, The Diameter of crank pin of centre crankshaft for max torque is the diameter of the crank pin used in the assembly of connecting rod with the crank, when the centre crankshaft is designed for the maximum torsional moment. Diameter of Crank Pin is denoted by dcp symbol.

How to calculate Diameter of crank pin of centre crankshaft for max torque using this online calculator? To use this online calculator for Diameter of crank pin of centre crankshaft for max torque, enter Shear Stress in Central Plane of Crank Pin (τ), Vertical Reaction at Bearing 1 due to Radial Force (R1v), Centre Crankshaft Bearing1 Gap from CrankPinCentre (b1), Horizontal Force at Bearing1 by Tangential Force (R1h) & Distance Between Crank Pin and Crankshaft (r) and hit the calculate button. Here is how the Diameter of crank pin of centre crankshaft for max torque calculation can be explained with given input values -> 61754.08 = ((16/(pi*20000000))*sqrt((5100*0.155)^2+(6000*0.08)^2))^(1/3).

FAQ

What is Diameter of crank pin of centre crankshaft for max torque?
The Diameter of crank pin of centre crankshaft for max torque is the diameter of the crank pin used in the assembly of connecting rod with the crank, when the centre crankshaft is designed for the maximum torsional moment and is represented as dcp = ((16/(pi*τ))*sqrt((R1v*b1)^2+(R1h*r)^2))^(1/3) or Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3). Shear stress in central plane of crank pin is the amount of shear stress (causes deformation by slippage along plane parallel to the imposed stress) at the central plane of the crank pin, Vertical Reaction at Bearing 1 due to Radial Force is the vertical reaction force on the 1st bearing of the crankshaft because of the radial component of thrust force acting on connecting rod, Centre Crankshaft Bearing1 Gap from CrankPinCentre is the distance between the 1st bearing of a centre crankshaft and the line of action of force on the crank pin, Horizontal Force at Bearing1 by Tangential Force is the horizontal reaction force on the 1st bearing of crankshaft because of the tangential component of thrust force acting on connecting rod & Distance between crank pin and crankshaft is the perpendicular distance between the crank pin and the crankshaft.
How to calculate Diameter of crank pin of centre crankshaft for max torque?
The Diameter of crank pin of centre crankshaft for max torque is the diameter of the crank pin used in the assembly of connecting rod with the crank, when the centre crankshaft is designed for the maximum torsional moment is calculated using Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Vertical Reaction at Bearing 1 due to Radial Force*Centre Crankshaft Bearing1 Gap from CrankPinCentre)^2+(Horizontal Force at Bearing1 by Tangential Force*Distance Between Crank Pin and Crankshaft)^2))^(1/3). To calculate Diameter of crank pin of centre crankshaft for max torque, you need Shear Stress in Central Plane of Crank Pin (τ), Vertical Reaction at Bearing 1 due to Radial Force (R1v), Centre Crankshaft Bearing1 Gap from CrankPinCentre (b1), Horizontal Force at Bearing1 by Tangential Force (R1h) & Distance Between Crank Pin and Crankshaft (r). With our tool, you need to enter the respective value for Shear Stress in Central Plane of Crank Pin, Vertical Reaction at Bearing 1 due to Radial Force, Centre Crankshaft Bearing1 Gap from CrankPinCentre, Horizontal Force at Bearing1 by Tangential Force & Distance Between Crank Pin and Crankshaft and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Diameter of Crank Pin?
In this formula, Diameter of Crank Pin uses Shear Stress in Central Plane of Crank Pin, Vertical Reaction at Bearing 1 due to Radial Force, Centre Crankshaft Bearing1 Gap from CrankPinCentre, Horizontal Force at Bearing1 by Tangential Force & Distance Between Crank Pin and Crankshaft. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Diameter of Crank Pin = ((16/(pi*Shear Stress in Central Plane of Crank Pin))*sqrt((Bending Moment at Central Plane of Crankpin^2)+(Torsional Moment at Central Plane of Crankpin^2)))^(1/3)
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