Material Removal Rate during Drilling Operation using Feed Solution

STEP 0: Pre-Calculation Summary
Formula Used
Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4
Zw material = pi*(dm^2)*f*νrot/4
This formula uses 1 Constants, 4 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Material Removal Rate in Drilling - (Measured in Cubic Meter per Second) - Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Machine Surface Diameter - (Measured in Meter) - Machine Surface Diameter is the diameter of a cylindrical Job or Workpiece after Machining.
Feed Rate - (Measured in Meter Per Revolution) - Feed Rate is defined as the tool's distance travelled during one spindle revolution.
Rotational Frequency - (Measured in Hertz) - Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.
STEP 1: Convert Input(s) to Base Unit
Machine Surface Diameter: 48 Millimeter --> 0.048 Meter (Check conversion here)
Feed Rate: 0.7 Millimeter Per Revolution --> 0.0007 Meter Per Revolution (Check conversion here)
Rotational Frequency: 10 Hertz --> 10 Hertz No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Zw material = pi*(dm^2)*f*νrot/4 --> pi*(0.048^2)*0.0007*10/4
Evaluating ... ...
Zw material = 1.2666901579274E-05
STEP 3: Convert Result to Output's Unit
1.2666901579274E-05 Cubic Meter per Second --> No Conversion Required
FINAL ANSWER
1.2666901579274E-05 1.3E-5 Cubic Meter per Second <-- Material Removal Rate in Drilling
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
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Osmania University (OU), Hyderabad
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9 Material Removal Rate Calculators

Average Material Removal Rate given Depth of Cut for Boring Operation
Go Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter-Depth of Cut)
Average Material Removal Rate given Depth of Cut
Go Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter+Depth of Cut)
Material Removal Rate during Drilling Operation when Enlarging Existing Hole
Go Material Removal Rate in Drilling = pi*((Machine Surface Diameter^2)-(Work Surface Diameter^2))*Feed Speed/4
Material Removal Rate during Drilling Operation using Feed
Go Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4
Material Removal Rate in Cylindrical and Internal Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
Material Removal Rate in Plunge-Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Material Removal Rate during Drilling Operation
Go Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Speed/4
Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder
Go Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
Average Material Removal Rate using Uncut Chip Cross-Section Area
Go Material Removal Rate in Drilling = Cross-sectional Area of Uncut Chip*Mean Cutting Speed

Material Removal Rate during Drilling Operation using Feed Formula

Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4
Zw material = pi*(dm^2)*f*νrot/4

Optimal Material Removal Rate

Usually, in Industries, a higher MRR is preferred as it deduces a faster Machining Operation which can be obtained by increasing the Feed Rate. But a larger feed causes Vibrations and Additional Stresses in the Tool and Workpiece that damage not only the Surface Finish of the Job but also Decreases the Life of the Tool.

How to Calculate Material Removal Rate during Drilling Operation using Feed?

Material Removal Rate during Drilling Operation using Feed calculator uses Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4 to calculate the Material Removal Rate in Drilling, Material Removal Rate during Drilling Operation using Feed is a method to determine the average removal of material per unit time when the value of feed is kept constant. Material Removal Rate in Drilling is denoted by Zw material symbol.

How to calculate Material Removal Rate during Drilling Operation using Feed using this online calculator? To use this online calculator for Material Removal Rate during Drilling Operation using Feed, enter Machine Surface Diameter (dm), Feed Rate (f) & Rotational Frequency rot) and hit the calculate button. Here is how the Material Removal Rate during Drilling Operation using Feed calculation can be explained with given input values -> 1.3E-5 = pi*(0.048^2)*0.0007*10/4.

FAQ

What is Material Removal Rate during Drilling Operation using Feed?
Material Removal Rate during Drilling Operation using Feed is a method to determine the average removal of material per unit time when the value of feed is kept constant and is represented as Zw material = pi*(dm^2)*f*νrot/4 or Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4. Machine Surface Diameter is the diameter of a cylindrical Job or Workpiece after Machining, Feed Rate is defined as the tool's distance travelled during one spindle revolution & Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.
How to calculate Material Removal Rate during Drilling Operation using Feed?
Material Removal Rate during Drilling Operation using Feed is a method to determine the average removal of material per unit time when the value of feed is kept constant is calculated using Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4. To calculate Material Removal Rate during Drilling Operation using Feed, you need Machine Surface Diameter (dm), Feed Rate (f) & Rotational Frequency rot). With our tool, you need to enter the respective value for Machine Surface Diameter, Feed Rate & Rotational Frequency and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Material Removal Rate in Drilling?
In this formula, Material Removal Rate in Drilling uses Machine Surface Diameter, Feed Rate & Rotational Frequency. We can use 8 other way(s) to calculate the same, which is/are as follows -
  • Material Removal Rate in Drilling = Cross-sectional Area of Uncut Chip*Mean Cutting Speed
  • Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter+Depth of Cut)
  • Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter-Depth of Cut)
  • Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Speed/4
  • Material Removal Rate in Drilling = pi*((Machine Surface Diameter^2)-(Work Surface Diameter^2))*Feed Speed/4
  • Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
  • Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
  • Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
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