Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Solution

STEP 0: Pre-Calculation Summary
Formula Used
Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)
Cmax = 2*Vf*sqrt(dcut/Dt)/(Nteeth *νrot)
This formula uses 1 Functions, 6 Variables
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Maximum Chip Thickness - (Measured in Meter) - Maximum Chip Thickness is defined as the maximum thickness of the scraped chip produced during machining.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
Diameter of Cutting Tool - (Measured in Meter) - The Diameter of Cutting Tool is the outer diameter of the cutting part of the tool.
Number of Teeth on Cutting Tool - Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.
Rotational Frequency - (Measured in Hertz) - Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.
STEP 1: Convert Input(s) to Base Unit
Feed Speed: 0.1 Meter per Second --> 0.1 Meter per Second No Conversion Required
Depth of Cut: 13 Millimeter --> 0.013 Meter (Check conversion here)
Diameter of Cutting Tool: 45 Millimeter --> 0.045 Meter (Check conversion here)
Number of Teeth on Cutting Tool: 16 --> No Conversion Required
Rotational Frequency: 10 Hertz --> 10 Hertz No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Cmax = 2*Vf*sqrt(dcut/Dt)/(Nteeth rot) --> 2*0.1*sqrt(0.013/0.045)/(16*10)
Evaluating ... ...
Cmax = 0.000671854812358213
STEP 3: Convert Result to Output's Unit
0.000671854812358213 Meter -->0.671854812358213 Millimeter (Check conversion here)
FINAL ANSWER
0.671854812358213 0.671855 Millimeter <-- Maximum Chip Thickness
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Osmania University (OU), Hyderabad
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3 Chip Thickness Calculators

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut
Go Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)
Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle
Go Maximum Chip Thickness = Feed Speed*sin(Tool Engagement Angle)/(Number of Teeth on Cutting Tool*Rotational Frequency)
Maximum Chip Thickness in Vertical Milling
Go Maximum Chip Thickness = Feed Speed/(Number of Teeth on Cutting Tool*Rotational Frequency)

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Formula

Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)
Cmax = 2*Vf*sqrt(dcut/Dt)/(Nteeth *νrot)

Thickness of Chip generated during Milling

The thickness of the chips on milling operation changes continuously and they have a complex shape that depends on many different factors. The Chip that is generated when the tool first contacts the surface is thin and then it grows to achieve the largest thickness at the end of the cutting.

How to Calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculator uses Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency) to calculate the Maximum Chip Thickness, Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut. Maximum Chip Thickness is denoted by Cmax symbol.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut using this online calculator? To use this online calculator for Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, enter Feed Speed (Vf), Depth of Cut (dcut), Diameter of Cutting Tool (Dt), Number of Teeth on Cutting Tool (Nteeth ) & Rotational Frequency rot) and hit the calculate button. Here is how the Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculation can be explained with given input values -> 671.8548 = 2*0.1*sqrt(0.013/0.045)/(16*10).

FAQ

What is Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?
Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut and is represented as Cmax = 2*Vf*sqrt(dcut/Dt)/(Nteeth rot) or Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency). Feed Speed is the Feed given against a workpiece per unit time, Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction, The Diameter of Cutting Tool is the outer diameter of the cutting part of the tool, Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining & Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.
How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?
Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut is calculated using Maximum Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency). To calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, you need Feed Speed (Vf), Depth of Cut (dcut), Diameter of Cutting Tool (Dt), Number of Teeth on Cutting Tool (Nteeth ) & Rotational Frequency rot). With our tool, you need to enter the respective value for Feed Speed, Depth of Cut, Diameter of Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Maximum Chip Thickness?
In this formula, Maximum Chip Thickness uses Feed Speed, Depth of Cut, Diameter of Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Maximum Chip Thickness = Feed Speed/(Number of Teeth on Cutting Tool*Rotational Frequency)
  • Maximum Chip Thickness = Feed Speed*sin(Tool Engagement Angle)/(Number of Teeth on Cutting Tool*Rotational Frequency)
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