Metal removal rate given Diameter of workpiece Solution

STEP 0: Pre-Calculation Summary
Formula Used
Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed
Zw = pi*dworkpiece*ap*Vf
This formula uses 1 Constants, 4 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Metal removal rate - (Measured in Cubic Meter per Second) - Metal removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Diameter of Workpiece - (Measured in Meter) - The Diameter of Workpiece is defined as the diameter of the workpiece which is undergoing grinding.
Width of Grinding Path - (Measured in Meter) - Width of grinding path is defined as the width of the path of the grinding tool.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
STEP 1: Convert Input(s) to Base Unit
Diameter of Workpiece: 76.2 Millimeter --> 0.0762 Meter (Check conversion here)
Width of Grinding Path: 1100 Millimeter --> 1.1 Meter (Check conversion here)
Feed Speed: 3.5 Millimeter per Second --> 0.0035 Meter per Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Zw = pi*dworkpiece*ap*Vf --> pi*0.0762*1.1*0.0035
Evaluating ... ...
Zw = 0.000921649036783638
STEP 3: Convert Result to Output's Unit
0.000921649036783638 Cubic Meter per Second --> No Conversion Required
FINAL ANSWER
0.000921649036783638 0.000922 Cubic Meter per Second <-- Metal removal rate
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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14 Analysis of Grinding Process Calculators

Machine infeed speed given workpiece and wheel removal parameter
Go Machine Infeed speed = Feed Speed*(1+(Wheel Removal Parameter*Diameter of Workpiece/(Workpiece removal parameter*Diameter of Grinding Tool Wheel)))
Feed speed given workpiece and wheel removal parameter
Go Feed Speed = Machine Infeed speed/(1+(Wheel Removal Parameter*Diameter of Workpiece/(Workpiece removal parameter*Diameter of Grinding Tool Wheel)))
Diameter of wheel given feed and machine infeed speed
Go Diameter of Grinding Tool Wheel = Wheel Removal Parameter*Diameter of Workpiece/(((Machine Infeed speed/Feed Speed)-1)*Workpiece removal parameter)
Diameter of workpiece given feed and machine infeed speed
Go Diameter of Workpiece = Workpiece removal parameter*Diameter of Grinding Tool Wheel*((Machine Infeed speed/Feed Speed)-1)/Wheel Removal Parameter
Diameter of workpiece given Metal removal rate
Go Diameter of Workpiece = Metal removal rate/(Feed Speed*pi*Width of Grinding Path)
Width of cut given Metal removal rate
Go Width of Grinding Path = Metal removal rate/(Feed Speed*pi*Diameter of Workpiece)
Feed speed given Metal removal rate
Go Feed Speed = Metal removal rate/(pi*Diameter of Workpiece*Width of Grinding Path)
Metal removal rate given Diameter of workpiece
Go Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed
Metal removal rate given workpiece removal parameter
Go Metal removal rate = (Thrust Force-Threshold Thrust Force)*Workpiece removal parameter
Wheel removal rate given Wheel removal parameter
Go Wheel Removal Rate = Wheel Removal Parameter*(Thrust Force-Threshold Thrust Force)
Machine infeed speed given Feed speed in Grinding
Go Machine Infeed speed = Feed Speed+(Diameter of Grinding Tool Wheel/2)
Diameter of wheel given Feed speed in Grinding
Go Diameter of Grinding Tool Wheel = 2*(Machine Infeed speed-Feed Speed)
Feed speed in Grinding
Go Feed Speed = Machine Infeed speed-(Diameter of Grinding Tool Wheel/2)
Grinding ratio
Go Grinding Ratio = Workpiece removal parameter/Wheel Removal Parameter

Metal removal rate given Diameter of workpiece Formula

Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed
Zw = pi*dworkpiece*ap*Vf

what is feed and depth of cut?

The feed is the rate at which the tool is moved into the part or the part into the tool. The feed is measured in feet, inches, or millimeters per time period. Depth of Cut (DOC): The measurement. (normally in inches or millimeters) of how wide. and deep the tool cuts into the workpiece.

How to Calculate Metal removal rate given Diameter of workpiece?

Metal removal rate given Diameter of workpiece calculator uses Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed to calculate the Metal removal rate, The Metal removal rate given Diameter of workpiece is the amount of material removed per time unit (usually per minute) when performing machining operations such as using grinding. Metal removal rate is denoted by Zw symbol.

How to calculate Metal removal rate given Diameter of workpiece using this online calculator? To use this online calculator for Metal removal rate given Diameter of workpiece, enter Diameter of Workpiece (dworkpiece), Width of Grinding Path (ap) & Feed Speed (Vf) and hit the calculate button. Here is how the Metal removal rate given Diameter of workpiece calculation can be explained with given input values -> 0.000922 = pi*0.0762*1.1*0.0035.

FAQ

What is Metal removal rate given Diameter of workpiece?
The Metal removal rate given Diameter of workpiece is the amount of material removed per time unit (usually per minute) when performing machining operations such as using grinding and is represented as Zw = pi*dworkpiece*ap*Vf or Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed. The Diameter of Workpiece is defined as the diameter of the workpiece which is undergoing grinding, Width of grinding path is defined as the width of the path of the grinding tool & Feed Speed is the Feed given against a workpiece per unit time.
How to calculate Metal removal rate given Diameter of workpiece?
The Metal removal rate given Diameter of workpiece is the amount of material removed per time unit (usually per minute) when performing machining operations such as using grinding is calculated using Metal removal rate = pi*Diameter of Workpiece*Width of Grinding Path*Feed Speed. To calculate Metal removal rate given Diameter of workpiece, you need Diameter of Workpiece (dworkpiece), Width of Grinding Path (ap) & Feed Speed (Vf). With our tool, you need to enter the respective value for Diameter of Workpiece, Width of Grinding Path & Feed Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Metal removal rate?
In this formula, Metal removal rate uses Diameter of Workpiece, Width of Grinding Path & Feed Speed. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Metal removal rate = (Thrust Force-Threshold Thrust Force)*Workpiece removal parameter
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