Number of chip produce per time given metal removal rate Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip
Nc = Zw material/V0
This formula uses 3 Variables
Variables Used
Number of Chip Produced per Unit Time - The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Average volume of each Chip - (Measured in Cubic Meter) - Average volume of each Chip is defined as the average of the volume of each chip formed during the grinding.
STEP 1: Convert Input(s) to Base Unit
Material Removal Rate: 0.0006 Cubic Meter per Second --> 0.0006 Cubic Meter per Second No Conversion Required
Average volume of each Chip: 9 Cubic Millimeter --> 9E-09 Cubic Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Nc = Zw material/V0 --> 0.0006/9E-09
Evaluating ... ...
Nc = 66666.6666666667
STEP 3: Convert Result to Output's Unit
66666.6666666667 --> No Conversion Required
FINAL ANSWER
66666.6666666667 66666.67 <-- Number of Chip Produced per Unit Time
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
Parul Keshav has created this Calculator and 300+ more calculators!
Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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23 Grinding Calculators

Number of active Grains per unit area given Constant for grinding wheel
Go Number of active grains per Area on wheel surface = 6/(Constant for particular grinding wheel*Grain aspect ratio*sqrt(Diameter of Grinding Tool Wheel))
Grain-aspect Ratio given Constant for grinding wheel
Go Grain aspect ratio = 6/(Number of active grains per Area on wheel surface*Constant for particular grinding wheel*sqrt(Diameter of Grinding Tool Wheel))
Infeed given constant for grinding wheel
Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for particular grinding wheel*Surface Speed of Workpiece))^2
Width of grinding path given Number of chips produced per time
Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Number of active grains per Area on wheel surface)
Number of active Grains per unit area on wheel surface
Go Number of active grains per Area on wheel surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Width of Grinding Path)
Number of chip produced per unit time in Grinding
Go Number of Chip Produced per Unit Time = Surface Speed of Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface
Average length of Chip given Average volume of each Chip
Go Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip*Maximum Undeformed Chip Thickness)
Maximum Width of Chip given Average volume of each Chip
Go Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip)
Average Volume of each Chip
Go Average volume of each Chip = Maximum width of chip*Maximum Undeformed Chip Thickness*Length of Chip/6
Angle made by length of chip
Go Angle made by the length of the chip = asin(2*Length of Chip/Diameter of Grinding Tool Wheel)
Average length of chip
Go Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2
Angle made by length of chip given Infeed
Go Angle made by the length of the chip = acos(1-(2*Feed/Diameter of Grinding Tool Wheel))
Infeed for given Angle made by length of chip
Go Feed = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2
Infeed given Metal removal rate during Grinding
Go Infeed = Metal removal rate/(Width of Grinding Path*Surface Speed of Workpiece)
Width of Grinding path given Metal removal rate
Go Width of Grinding Path = Metal removal rate/(Feed*Surface Speed of Workpiece)
Metal removal rate during Grinding
Go Metal removal rate = Feed*Width of Grinding Path*Surface Speed of Workpiece
Metal removal rate given number of chip produced and volume of each chip
Go Material Removal Rate = Number of Chip Produced per Unit Time*Average volume of each Chip
Average Volume of each chip given metal removal rate in grinding
Go Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time
Number of chip produce per time given metal removal rate
Go Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip
Average length of chip given Infeed
Go Length of Chip = sqrt(Feed*Diameter of Grinding Tool Wheel)
Maximum Width of Chip given Max undeformed Chip thickness
Go Maximum width of chip = Grain aspect ratio*Maximum Undeformed Chip Thickness
Grain-aspect Ratio
Go Grain aspect ratio = Maximum width of chip/Maximum Undeformed Chip Thickness
Infeed given Diameter of wheel and average length of chip
Go Feed = (Length of Chip^2)/Diameter of Grinding Tool Wheel

Number of chip produce per time given metal removal rate Formula

Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip
Nc = Zw material/V0

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Number of chip produce per time given metal removal rate?

Number of chip produce per time given metal removal rate calculator uses Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip to calculate the Number of Chip Produced per Unit Time, The Number of chip produce per time given metal removal rate is defined as the amount of chip produced per unit sec/minutes. Number of Chip Produced per Unit Time is denoted by Nc symbol.

How to calculate Number of chip produce per time given metal removal rate using this online calculator? To use this online calculator for Number of chip produce per time given metal removal rate, enter Material Removal Rate (Zw material) & Average volume of each Chip (V0) and hit the calculate button. Here is how the Number of chip produce per time given metal removal rate calculation can be explained with given input values -> 66666.67 = 0.0006/9E-09.

FAQ

What is Number of chip produce per time given metal removal rate?
The Number of chip produce per time given metal removal rate is defined as the amount of chip produced per unit sec/minutes and is represented as Nc = Zw material/V0 or Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip. Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine & Average volume of each Chip is defined as the average of the volume of each chip formed during the grinding.
How to calculate Number of chip produce per time given metal removal rate?
The Number of chip produce per time given metal removal rate is defined as the amount of chip produced per unit sec/minutes is calculated using Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip. To calculate Number of chip produce per time given metal removal rate, you need Material Removal Rate (Zw material) & Average volume of each Chip (V0). With our tool, you need to enter the respective value for Material Removal Rate & Average volume of each Chip and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Number of Chip Produced per Unit Time?
In this formula, Number of Chip Produced per Unit Time uses Material Removal Rate & Average volume of each Chip. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Number of Chip Produced per Unit Time = Surface Speed of Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface
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