Total Material Removal Rate in Electrolytic Grinding Solution

STEP 0: Pre-Calculation Summary
Formula Used
Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Zr = Zwe+Zwa
This formula uses 3 Variables
Variables Used
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Metal Removal Rate Due to Electrolysis - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.
Metal Removal Rate Due to Mechanical Abrasion - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.
STEP 1: Convert Input(s) to Base Unit
Metal Removal Rate Due to Electrolysis: 35.02564 Cubic Millimeter per Second --> 3.502564E-08 Cubic Meter per Second (Check conversion here)
Metal Removal Rate Due to Mechanical Abrasion: 2.974359 Cubic Millimeter per Second --> 2.974359E-09 Cubic Meter per Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Zr = Zwe+Zwa --> 3.502564E-08+2.974359E-09
Evaluating ... ...
Zr = 3.7999999E-08
STEP 3: Convert Result to Output's Unit
3.7999999E-08 Cubic Meter per Second -->37.999999 Cubic Millimeter per Second (Check conversion here)
FINAL ANSWER
37.999999 38 Cubic Millimeter per Second <-- Metal Removal Rate
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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15 ECM (Electrochemical Machining) Calculators

Specific Resistivity of Electrolyte given Gap between Tool and Work Surface
Go Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)
Density of Work Material given Gap between Tool and Work Surface
Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool and Work Surface)
Gap between Tool and Work Surface
Go Gap Between Tool and Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)
Electrochemical Equivalent of Work given Tool Feed Speed
Go Electrochemical Equivalent = Feed Speed*Work Piece Density*Area of Penetration/(Current Efficiency in Decimal*Electric Current)
Density of Work given Tool Feed Speed
Go Work Piece Density = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Area of Penetration)
Specific Resistivity of Electrolyte given Supply Current
Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Electric Current)
Gap between Tool and Work Surface given Supply Current
Go Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
Electrochemical Equivalent of Work given Volumetric Material Removal Rate
Go Electrochemical Equivalent = Metal Removal Rate*Work Piece Density/(Current Efficiency in Decimal*Electric Current)
Density of Work Material given Volumetric Material Removal Rate
Go Work Piece Density = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Metal Removal Rate
Volumetric Material Removal Rate
Go Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density
Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate
Go Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis
Metal Removal Rate Electrolytically Given Total Material Removal Rate
Go Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion
Total Material Removal Rate in Electrolytic Grinding
Go Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Volumetric Material Removal Rate given Tool Feed Speed
Go Metal Removal Rate = Feed Speed*Area of Penetration
Resistance Owing to Electrolyte given Supply Current and Voltage
Go Ohmic Resistance = Supply Voltage/Electric Current

Total Material Removal Rate in Electrolytic Grinding Formula

Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Zr = Zwe+Zwa

Electrolytic Grinding

Electrochemical grinding is a process that removes electrically conductive material by grinding with a negatively charged abrasive grinding wheel, an electrolyte fluid, and a positively charged workpiece. Materials removed from the workpiece stay in the electrolyte fluid. Electrochemical grinding is similar to electrochemical machining but uses a wheel instead of a tool shaped like the contour of the workpiece.

How to Calculate Total Material Removal Rate in Electrolytic Grinding?

Total Material Removal Rate in Electrolytic Grinding calculator uses Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion to calculate the Metal Removal Rate, The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding. Metal Removal Rate is denoted by Zr symbol.

How to calculate Total Material Removal Rate in Electrolytic Grinding using this online calculator? To use this online calculator for Total Material Removal Rate in Electrolytic Grinding, enter Metal Removal Rate Due to Electrolysis (Zwe) & Metal Removal Rate Due to Mechanical Abrasion (Zwa) and hit the calculate button. Here is how the Total Material Removal Rate in Electrolytic Grinding calculation can be explained with given input values -> 3E+10 = 3.502564E-08+2.974359E-09.

FAQ

What is Total Material Removal Rate in Electrolytic Grinding?
The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding and is represented as Zr = Zwe+Zwa or Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion. Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time & Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.
How to calculate Total Material Removal Rate in Electrolytic Grinding?
The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding is calculated using Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion. To calculate Total Material Removal Rate in Electrolytic Grinding, you need Metal Removal Rate Due to Electrolysis (Zwe) & Metal Removal Rate Due to Mechanical Abrasion (Zwa). With our tool, you need to enter the respective value for Metal Removal Rate Due to Electrolysis & Metal Removal Rate Due to Mechanical Abrasion and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Metal Removal Rate?
In this formula, Metal Removal Rate uses Metal Removal Rate Due to Electrolysis & Metal Removal Rate Due to Mechanical Abrasion. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density
  • Metal Removal Rate = Feed Speed*Area of Penetration
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