Width of weld cap Solution

STEP 0: Pre-Calculation Summary
Formula Used
Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001
W = ((tan(b)*(t/0.001))*2+(g/0.001))*0.001
This formula uses 1 Functions, 4 Variables
Functions Used
tan - The tangent of an angle is a trigonometric ratio of the length of the side opposite an angle to the length of the side adjacent to an angle in a right triangle., tan(Angle)
Variables Used
Weld Width - (Measured in Meter) - Weld Width is the width of the welded region.
Angle of Bevel - (Measured in Radian) - Angle of Bevel is the angle at which a single plate is prepared.
Metal Thickness - (Measured in Meter) - Metal Thickness is the thickness of the metal work piece.
Root Gap - (Measured in Meter) - Root Gap is the the minimum distance between the ends of the elements to be welded.
STEP 1: Convert Input(s) to Base Unit
Angle of Bevel: 22 Degree --> 0.38397243543868 Radian (Check conversion here)
Metal Thickness: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)
Root Gap: 7 Millimeter --> 0.007 Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
W = ((tan(b)*(t/0.001))*2+(g/0.001))*0.001 --> ((tan(0.38397243543868)*(0.0025/0.001))*2+(0.007/0.001))*0.001
Evaluating ... ...
W = 0.00902013112917536
STEP 3: Convert Result to Output's Unit
0.00902013112917536 Meter -->9.02013112917536 Millimeter (Check conversion here)
FINAL ANSWER
9.02013112917536 9.020131 Millimeter <-- Weld Width
(Calculation completed in 00.004 seconds)

Credits

Created by Kaki Varun Krishna
Mahatma Gandhi Institute of Technology (MGIT), Hyderabad
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8 Welding Calculators

Width of weld cap
Go Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001
Strength of Butt Welded Joint
Go Tensile Stress in Butt Weld = Tensile Force on Welded Plates/(Throat Thickness of Weld*Length of Butt Weld)
Permissible Tensile Strength for Double Transverse Fillet Joint
Go Tensile Stress in Transverse Fillet Weld = Load on Weld/(1.414*Length of Fillet Weld*Length of Weld)
Dilution
Go Dilution = Area of Penetration/(Area of Penetration+Area of Reinforcement)
Resistance Welding
Go Resistance Welding = Current Magnitude^2*Resistance*Time
Relation in voltage and arc length
Go Voltage = Constant of DC Machine*Arc Length
Void Percentage
Go Percentage of Void = 100-Atomic Packing Factor Percentage
Diameter of Nugget
Go Diameter of Nugget = 6*Thickness^(1/2)

Width of weld cap Formula

Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001
W = ((tan(b)*(t/0.001))*2+(g/0.001))*0.001

What is Cap Weld?

Cap welding is the common term used for the projection spot welding of the caps (or lids) on electronic packages.

How to Calculate Width of weld cap?

Width of weld cap calculator uses Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001 to calculate the Weld Width, The Width of weld cap formula is defined as the width of the weld over the test piece covering the root gap. Weld Width is denoted by W symbol.

How to calculate Width of weld cap using this online calculator? To use this online calculator for Width of weld cap, enter Angle of Bevel (b), Metal Thickness (t) & Root Gap (g) and hit the calculate button. Here is how the Width of weld cap calculation can be explained with given input values -> 9020.131 = ((tan(0.38397243543868)*(0.0025/0.001))*2+(0.007/0.001))*0.001.

FAQ

What is Width of weld cap?
The Width of weld cap formula is defined as the width of the weld over the test piece covering the root gap and is represented as W = ((tan(b)*(t/0.001))*2+(g/0.001))*0.001 or Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001. Angle of Bevel is the angle at which a single plate is prepared, Metal Thickness is the thickness of the metal work piece & Root Gap is the the minimum distance between the ends of the elements to be welded.
How to calculate Width of weld cap?
The Width of weld cap formula is defined as the width of the weld over the test piece covering the root gap is calculated using Weld Width = ((tan(Angle of Bevel)*(Metal Thickness/0.001))*2+(Root Gap/0.001))*0.001. To calculate Width of weld cap, you need Angle of Bevel (b), Metal Thickness (t) & Root Gap (g). With our tool, you need to enter the respective value for Angle of Bevel, Metal Thickness & Root Gap and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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